So then I decided to cast it without any core at all drill out the center of the face plate. I gated it directly into the center hub. It worked out ok, but the hole is a little oversized. I'll make the permanent spindle a little larger to compensate for it when the time comes. Here is what it ended up looking like after machining.
Gingery Lathe - Face Plate
I finally got the face plate done. It took three tries to get a casting that was usable. The first casting I tried doing the way Gingery describes in his book with casting the face plate around a steel core and then removing the core. I could not get that steel core out of the casting without destroying the casting. The next thing I tried was to make a sand core to make the hole. It didn't turn out to well. It ended up with a large void in the center next to the core.
So then I decided to cast it without any core at all drill out the center of the face plate. I gated it directly into the center hub. It worked out ok, but the hole is a little oversized. I'll make the permanent spindle a little larger to compensate for it when the time comes. Here is what it ended up looking like after machining.
So then I decided to cast it without any core at all drill out the center of the face plate. I gated it directly into the center hub. It worked out ok, but the hole is a little oversized. I'll make the permanent spindle a little larger to compensate for it when the time comes. Here is what it ended up looking like after machining.
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